
向晖机械,高精度数控磨床
Xianghui Machinery, Ingenuity to Achieve High Quality
安徽向晖机床制造有限公司是专业生产数控磨床的技术企业。专业研发、制造、销售龙门平面磨、线轨磨、滑块磨、成型沟道磨、定制磨床等一系列数控机床。我们的质量方针和目标:以高于国际、国内标准及客户要求,建立内部的质量保证体系,实施全面、全程质量管理。公司现拥有的加工与检测设备,对机械加工、装配、出货等全方位的各个环节进行严格质量管控。
Anhui Xianghui Machine Tool Manufacturing Co., Ltd. is a technical enterprise specializing in the production of CNC grinding machines. It specializes in research and development, manufacturing and sales of gantry plane mill, line rail mill, slider mill, forming channel mill, customized grinding machine and a series of CNC machine tools. Our quality policy and objectives: To be higher than international and domestic standards and customer requirements, the establishment of internal quality assurance system, the implementation of comprehensive, full-scale quality management. The company now has processing and testing equipment, mechanical processing, assembly, shipping and other all-round aspects of strict quality control.
Series:STAR-CHEAD
平面磨加工中心/线轨磨加工中心/斜插磨加工中心/滑块磨加工中心
Plane Grinding Center/Line Rail Grinding Center/Oblique Insert Grinding Center/Slider Grinding Center
Series STAR-CHEAD平面磨削系列
Series STAR-CHEAD Surface Grinding Series
卧头 Decumbent head
三轴以准直仪为检测标准,确保加工及装配工艺符合标准要求。
Collimator is used as the testing standard for three axes to ensure that the processing and assembly process meet the standard requirements.
由高精密液静压导轨选配研磨双V滑轨为滑动介质组合而成,能完全吸收垂直负载油压驱动,进给移动顺畅。
It is composed of high-precision hydrostatic guide rail and grinding double V slide rail as sliding medium, which can fully absorb vertical load oil pressure drive and move smoothly.
砂轮主轴左右横向移动采用滚柱式滑轨,移动精度高,可长期确保砂轮主轴左右横向移动之精度,亦可降低机台维修成本。
The grinding wheel spindle transversely moves to the left and right with roller type slide rail, which has high moving precision, can ensure the accuracy of the grinding wheel spindle transversely moves to the left and right for a long time, and can also reduce the maintenance cost of the machine.
磨床每个重要接触面均采用人工刮研的方式,保证磨床的精度。
Every important contact surface of the grinding machine adopts manual scraping and grinding to ensure the accuracy of the grinding machine.
数控系统:采用德国西门子为主控制系统。
CNC system: Siemens of Germany is used as the main control system.
原装进口光栅:升降传动采用精密级滚柱线轨搭配高精密螺杆作精确定位进给,加装高解析度光学尺(Opt.)做闭回路设计,配合CNC控制系统。
Imported grating: The lifting transmission adopts precision grade roller rail with high precision screw for precise positioning feed, and is equipped with high resolution optical ruler (Opt.) for closed loop design and CNC control system.
液静压电主轴:主轴采用液体悬浮动静压轴承支撑,承载能力强、润滑介质具有阻尼减振和均化误差的作用,主轴刚性好、震动小、回转精度高。
Hydrostatic motorized spindle: The spindle is supported by liquid suspension hydrostatic bearing, which has strong bearing capacity. Lubricating medium has the function of damping vibration reduction and error equalization. The spindle has good rigidity, small vibration and high rotation accuracy.
Series STAR-CHEAD线轨磨削系列
Series STAR-CHEAD Line Rail Grinding Series
门型横梁; 滑座; 主轴箱; 自动校直装置(气缸)
Portal beam; Slide seat; Headstock; Automatic straightening device (cylinder)
一体式设计,配合二次回火以及时效处理消除应力,具高稳定、高刚性特点。
Integrated design, with secondary tempering and aging treatment to eliminate stress, with high stability and high rigidity.
进口高精密级滚珠丝杆,且经中周波热处理及精度研磨,各轴施与预拉减少热伸长,重复定位精度高。
Imported high-precision ball screw, and after medium cycle heat treatment and precision grinding, each shaft is pre-stretched to reduce thermal elongation, and the repeated positioning accuracy is high.
重载型滑块,耐重负荷及寿命比一般同型机增加30%;另增保持器减少噪音,使机器加工精度更为稳定、耐重负荷及寿命比一般同型产品增加65%~80%。
Heavy-duty slider, heavy load resistance and service life increase by 30% compared with general machines of the same type; Additional retainer reduces noise, makes machining accuracy more stable, resists heavy load and life increases by 65% ~ 80% compared with common products of the same type.
直线电机:X轴直线电机驱动,功率损耗小、快移速度高、2μ高精度(24小时);X轴位移速度为30-50m/min。
Linear motor: X-axis linear motor drive, low power loss, high speed, 2μ high precision (24 hours); The displacement velocity of X-axis is 30-50m/min.
三面同时磨削:立卧采用动静压主轴、立头双轴和卧头三面同时磨削高效、精准、稳定。
Simultaneous grinding on three sides: vertical and horizontal use dynamic and static pressure spindle, vertical double-shaft and horizontal three-side grinding at the same time is efficient, accurate and stable.
自动精准校直:自主研发专利的“零件自动校直装置",提高零件定位精度,并实现高效的批量生产需求。
Automatic and precise alignment: The patented "automatic alignment device for parts" is independently developed to improve the positioning accuracy of parts and meet the requirements of efficient mass production.
标配4轴光栅:立卧轴、修砂轴搭配原装进口分辨率0.0001mm的光栅尺,加工进给可达次微米等级。
Standard 4-axis grating: Vertical and horizontal shaft, sand repairing shaft are matched with original imported grating ruler with resolution of 0.0001 mm, and the processing feed can reach sub-micron level.
Series STAR-CHEAD斜插磨削系列
Series STAR-CHEAD Oblique Insert Grinding Series
修砂装置; 主轴箱(箱); 自动校直装置(气缸); 直线电机
Sand repairing device; Spindle box (box); Automatic straightening device (cylinder); Linear motor
整体高刚性:一体式双龙门框架(立柱和横梁整体结构)多层筋板的底座结构;
Overall high rigidity: The base structure of multi-layer rib plate of integrated double gantry frame (integral structure of columns and beams);
精准校直:采用侧面承靠形式,工件螺丝的固定方法,提高零件定位精度,并实现高效的批量生产需求。
Accurate alignment: Adopt side bearing form and fixation method of workpiece screws to improve the positioning accuracy of parts and achieve efficient mass production requirements.
直线电机:X轴直线电机驱动,功率损耗小,快移速度高,2u高精度(24小时):X轴位移速度为30-50m/min。
Linear motor: X-axis linear motor drive, low power loss, high speed, 2u high precision (24 hours): X-axis displacement speed of 30-50m/min.
电主轴:采用高速大扭矩电主轴、油气润滑电主轴,响应性能快、过载能力强
Motorized spindle: High speed and high torque motorized spindle, oil and gas lubricated motorized spindle, fast response performance and strong overload ability
四球道两面同时磨削:立卧式采用电主轴、立头双轴交又固定式两面同时磨高效、精准、稳定
Simultaneous grinding on both sides of four fairways: Vertical and horizontal motorized spindle, vertical and fixed double-axis grinding on both sides at the same time is efficient, accurate and stable
原装进口光栅尺:四轴马达标配西门子服电机,搭配四轴光栅0.0001mm光学尺,加工进给次微米等级。
Imported grating ruler: Four-axis horse standard with Siemens clothing motor, with four-axis grating 0.0001 mm optical ruler, processing feed sub-micron level.
Series STAR-CHEAD内沟成型磨床滑块磨削系列
Series STAR-CHEAD Internal Groove Forming Grinding Machine Slider Grinding Series
伺服电机; 单门型横梁; 滚珠导轨; 底座搭配直线电机
Servo motor; Single door beam; Ball guide rail; The base is matched with linear motor
整体高刚性:一体式龙门框架(立柱和横梁整体结构)多层筋板的底座结构;
Overall high rigidity: The base structure of multi-layer rib plate of integrated gantry frame (integral structure of columns and beams);
高速电主轴:采用高精密高转速电主轴,主轴采用欧洲异步交流定转子,响应性能快、过载能力强。采用油气润滑,并辅之良好的动平衡,实现高转速和高刚性的完美结合。
High-speed motorized spindle: High-precision high-speed motorized spindle, the spindle uses European asynchronous AC stator and rotor, fast response performance, strong overload capacity. Adopt oil and gas lubrication, supplemented by good dynamic balance, realize the perfect combination of high speed and high rigidity.
直线电机:X/Y轴直线电机驱动,功率损耗小、快移速度高、2μ高精度(24小时);
Linear motor: X/Y-axis linear motor drive, low power loss, high speed, 2 μ high precision (24 hours);
三轴光栅:三轴搭配原装进口0.0001mm光学尺,X/Y/Z三轴位移速度为60/60/15m/min,精准定位,加工给进可达次微米等级。
Three-axis grating: Three-axis with imported 0.0001 mm optical ruler, X/Y/Z three-axis displacement speed of 60/60/15m/min, precise positioning, processing feed can reach sub-micron level.
批量加工:一次性装夹多个滑块,高效批量生产。
Batch processing: Clamping multiple sliders at one time, efficient batch production.
咨询:135 2207 9385
内沟成型磨床-高速主轴规格表
Inner groove forming grinding machine——high-speed spindle specification table
Item | Unit | SC-700A Single high frequency and high speed spindle | SC-700A Dual high frequency and high speed spindle |
Type 700 | Type 700 | ||
Axial stroke | |||
X-axis stroke | mm | 1220 | 1220 |
Y-axis stroke | mm | 800 | 700 |
Z-axis stroke | mm | 120 | 120 |
Trackal form | |||
X-axis | type | Schneeberger/THK/Rexroth | |
Y-axis | type | Schneeberger/THK/Rexroth | |
Z axis | type | Schneeberger/THK/Rexroth | |
Transmission mode | |||
X-axis | type | Linear motor | |
Y-axis | type | Linear motor | |
Z axis | type | Linear motor | |
Spindle | |||
Spindle speed | rpm | 20000-60000 | |
Spindle taper | type | - | |
Outer diameter of spindle | mm | 100-170 | |
Sand repairing shaft | |||
Rotational speed | rpm | 3000 | |
Axis diameter | mm | 52 |
Item | Unit | SC-700A Single high frequency and high speed spindle | SC-700A Dual high frequency and high speed spindle | ||
Type 700 | Type 700 | ||||
Motor | |||||
Spindle motor | kw | 7.3-23 | |||
X-axis motor | Nm/N | 30 | |||
Y-axis motor | Nm | 30 | |||
Z-axis motor | Nm | 15.1 | |||
Sand repairing motor | Nm | 8.3 | |||
Table size | |||||
Permanent magnet electromagnetic disk length × width × quantity | mm | (选配)610x 120x1 (Optional) 610x 120x1 | (选配)610x120x1 (Optional) 610x120x1 | (选配)620x 150x1 (Optional) 620x 150x1 | (选配)620x200x1 (Optional) 620x200x1 |
Feed speed/precision | |||||
三轴加工进给(G01)(X/Y/Z) Three-axis machining feed (G01) (X/Y/Z) | mm/min | 16000/1500/1500 | |||
Y-axis and Z-axis feed accuracy | mm | 0.001 | |||
Optical ruler | |||||
Optical ruler resolution | mm | 0.0001 | |||
Number of optical ruler axes | Shaft | 2 | 4 |
平面磨技术规格MACHINE SPECIFICATION SC系列型号:2-4米、4-8米、8-13米龙门磨床
Technical Specification for Surface Grinding SC Series Model: 2-4m, 4-8m, 8-13m Gantry Grinding Machines
SC-2012 | SC-3016 | SC-4021 | SC-4026 | SC-4512 | SC-5026 | SC-5034 | SC-6012 | SC-6034 | SC-6535 | SC-7034 | SC-7035 | SC-8034 | SC-9034 |
1000x2000 | 1200x3000 | 1600-4100 | 2100-4100 | 1000x4600 | 2100+5100 | 2100-5100 | 1000x6000 | 2600-6100 | 2600-6600 | 2600-7100 | 2600-7100 | 2600-8100 | 2600+9100 |
2000 | 3000 | 4000 | 4000 | 4500 | 5000 | 5000 | 6000 | 6000 | 6500 | 7000 | 7000 | 8000 | 9000 |
2350 | 3350 | 4350 | 4350 | 4850 | 5350 | 5350 | 6350 | 6350 | 6850 | 7350 | 7350 | 8350 | 9350 |
1200 | 1600 | 2100 | 2600 | 1200 | 2600 | 3400 | 1200 | 3400 | 3500 | 3400 | 3500 | 3400 | 3400 |
500 | 800 | 1000 | 1000 | 500 | 1000 | 1000 | 500 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 |
500 | 800 (heightened by 1100) | 850 (heightened by 1200) | 1000 (heightened by 1200) | 500 500 | 1000 (heightened by 1200) | 1000 (heightened by 1200) | 500 | 1000 (heightened by 1200) | 1000 (heightened by 1200) | 1000 (heightened by 1200) | 1000 (heightened by 1200) | 1000 (heightened by 1200) | 1000 (heightened by 1200) |
1200 × 700 | 1650x 1100 (heightened by 1650 x 1350) | 2150x 1100 (increased by 2150 x 1550) | 2650x1400 (heightened by 2650 x1600) | 1200×700 1200 × 700 | 2650x1400 (heightened by 2650 x1600) | 3450x1400 (heightened by 3450 x1600) | 1200x700 | 3450x1400 (heightened by 3450 x1600) | 3550x1400 (heightened by 3550 x1600) | 3450x1400 (heightened by 3450 x1600) | 3450x1400 (heightened by 3450 x1600) | 3550x1400 (heightened by 3550 x1600) | 3450x1400 (heightened by 3450 x1600) |
0-5 | |||||||||||||
0-2 | |||||||||||||
Stepless speed change (proportional valve) | |||||||||||||
9-22-150 | 10-22-150 | 10-26-200 | 10-26-200 | 10-22-150 | 10-22-150 | ||||||||
0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | 0-1000 (variable frequency adjustable) | |||||
No standing head | 0-1500 (variable frequency adjustable) | 0-1500 (variable frequency adjustable) | 0-1500 (variable frequency adjustable) | No standing head | 0-1500 (variable frequency adjustable) | 0-1500 (variable frequency adjustable) | No standing head | 0-1500 (variable frequency adjustable) | |||||
No standing head | ± 70 ° | ± 70 ° | ± 70 ° | No standing head | ± 70 ° | ± 70 ° | No standing head | ±70° | |||||
Double V guide rail | Double V guide rail | Double V guide rail | Double V guide rail | Double V guide rail | Double V guide rail | Double V guide rail | Double V guide rail | Double V guide rail | |||||
No standing head | 400x127x60 | 400x127x70 | 400x127x70 | No standing head | 400x127x70 | 400x127x70 | No standing head | 400x127x70 | |||||
500x203x80 | 600*203*120 | 600*203*120 | 600*203*100 | 500x203x80 | 600*203*100 | 600*203*100 | 500x203x80 | 600*203*100 | |||||
约2000 About 2000 | 约5300 About 5300 | 约9100 About 9100 | 约10000 About 10,000 | 约5000 About 5000 | 约12800 About 12,800 | 约18900 About 18,900 | 约8000 About 8000 | 约22190 About 22,190 | 约23100 About 23,100 | 约25480 About 25,480 | 约25480 About 25,480 | 约28770 About 28,770 | 约38900 About 38,900 |
约14000 About 14,000 | 约27000 About 27,000 | 约38000 About 38,000 | 约41000 About 41,000 | 约23000 About 23,000 | 约45000 About 45,000 | 约63000 About 63,000 | 约30000 About 30,000 | 约69000 About 69,000 | 约75000 About 75,000 | 约77000 About 77,000 | 约77000 About 77,000 | 约82000 About 82,000 | 约90000 About 90,000 |
线轨磨技术规格MACHINE SPECIFICATION SC系列型号:SC-5020、SC-7020
Technical Specification of Rail Mill SC Series Model: SC-5020, SC-7020
型号:SC-5020
Model No.: SC-5020
Item | Unit | Specifications (optional customization) | |
Machining range | Workbench area (front and back * left and right) | mm | 6000/8000/10000*800 |
Maximum grinding area (front and back * left and right) | mm mm | 4560*150 | |
Disk area | mm | 4560*12 (Type 25) | |
Maximum workbench load (including disk) | kg | 4500 | |
Distance from disk surface to worktop | mm | 207.8 | |
Dual spindle spacing | mm | Min.500-Max. 760 | |
Distance from above grinding wheel to magnetic table (Z axis) | mm | Min.180-Max.240 | |
Distance from lower edge of grinding wheel to magnetic table (auxiliary shaft) | mm | Min.28-Max.320 | |
Double spindle | Motor | kW | 22 |
Spindle form | Hydrostatic spindle | ||
Spindle speed | rpm | 0~1500 | |
X Feed (Workbench) | Grinding wheel (outer diameter * thickness * inner diameter) | mm | 600x18 ~ 65x304.8 |
Stroke | mm | 5500 | |
Track | Type 45 ball rail | ||
Feed rate | m/min | 30-50 | |
Motor | Kw | AKM150-W-B8-KK2-NH6-6.0 | |
Drive | Linear motor | ||
Y/V Feed (Vertical Twin Shaft) | Stroke | mm | 300 |
Ball screw (diameter * pitch) | mm | 40*5P | |
Motor | kW | 2 | |
Moving speed | m/min | 8 | |
Minimum set unit | mm | 0.001 | |
Track | Type 55 roller slide rail | ||
Dimensions | Machine size (excluding water machine accessories) | mm | 14660 Length * 3650 Width * 2800 Height |
Occupied space | mm | 15000 Length * 6000 Width * 4000 Height | |
Box size (without water machine accessories) | mm | 15000 Length * 4100 Width * 3200 Height | |
Weight | Machine weight (excluding water machine accessories) | kg | About 30,000 (subject to final delivery) |
Item | Unit | Specification | |
Z-axis Up and Down (Vertical Roller) | Stroke | mm | 115 |
Ball screw (diameter * pitch) | mm | 32*5P | |
Servomotor | kW | 2 | |
Moving speed | m/min | 8 | |
Minimum set unit | mm | 0.001 | |
Track | Type 45 roller slide rail | ||
Grinding wheel dresser | Grinding wheel (outer diameter * thickness * inner diameter) | mm | (120*40*52) Distribution rail size |
Maximum speed | rpm | 0-1500 | |
Servomotor | kW | 2 | |
Spindle form | Bearing spindle | ||
Horizontal auxiliary spindle | Spindle form | Hydrostatic spindle | |
Motor | kW | 11 | |
Spindle speed | rpm | 0-1500 | |
Grinding wheel (outer diameter * thickness * inner diameter) | mm | 405*50*127 | |
Horizontal countershaft front and back feed (A-axis) | Stroke | mm | 300 |
Ball screw (diameter * pitch) | mm | 40*5P | |
Servomotor | kW | 2 | |
Moving speed | m/min | 8 | |
Minimum set unit | mm | 0.001 | |
Track | kW | Type 55 roller slide rail | |
Horizontal auxiliary shaft up and down feed (C-axis) | Stroke | m/min | 300 |
Ball screw (diameter * pitch) | mm | 40*5P | |
Servomotor | kW | 2 | |
Reduction ratio | 1:5 | ||
Moving speed | m/min | 2 | |
Minimum set unit | mm | 0.001 | |
Track | Type 55 roller slide rail |
斜插磨技术规格MACHINE SPECIFICATION SC系列型号:SC-4530
Technical specification of inclined insert mill SC series model: SC-4530
Name | Item | Unit | Specification |
X-axis | Track | Linear track | |
X-axis stroke | mm | 5000 (slider processing 4100) | |
Feed rate | M/min | 40 | |
Linear motor | Kw | AKM150-W-B8-KK2-NH6-6.0 | |
Drive | Linear motor | ||
Y1/Y2 axis | Single stroke | mm | 700 |
Feed rate | mm/min | 6000 | |
Motor | Kw | 2 | |
Minimum set unit | mm | 0.001 | |
Z1, Z2 axis | Vertical feed stroke | mm | 300 |
Feed rate | mm/min | 6000 |
Name | Item | Unit | Specification |
Z1, Z2 axis | Motor power | Kw | 2 |
Minimum set unit | mm | 0.001 | |
Reduction ratio | 1:5 | ||
Vertical dressing shaft | Spindle form | 轴承式主轴直径52mm Bearing spindle diameter 52mm | |
Motor | Kw | 2 | |
Vertical spindle | Spindle form | Motorized spindle | |
Dimensions of grinding wheels | mm | Outside diameter middle 355-middle 410 × thickness 12 ~ 25 × inner diameter φ 203 | |
Spindle speed | rpm | 0-2500 | |
Motor | Kw | 7.5 | |
Mechanical weight | Kg | 38000 | |
Controller system | Siemens |
滑块磨技术规格MACHINE SPECIFICATION SC系列型号:SC-600、SC-800、SC-1000
Technical specification of slider mill SC series models: SC-600, SC-800, SC-1000
Item | Unit | Specification |
X/YZ-axis stroke | mm | 600*900*200 |
Distance from spindle end face to worktable top | mm | 100-350 |
Distance from spindle center to column | mm | 250 |
Dimensions of workbench | mm | 600*560 |
Magnetic table area of worktable | mm2 | 600*300 |
Maximum bearing capacity of worktable | KG | 300 |
Spindle bore | mm | M22*2 |
Maximum speed of spindle | m/min | 1000-40000 |
主轴功率(S1/s6) Spindle power (S1/s6) | KW | 10/11.5 |
主轴扭矩(S1/s7) Spindle torque (S1/s7) | mm | 5.4/6.2 |
Fast displacement of X/Y/Z axis | m/min | 60/60/15 |
Feed rate | m/min | 5-10 |
两轴伺服电机型号(Y/Z) Two-axis servo motor model (Y/Z) | 1FK7084/1FK7083/1FK7063 | |
两轴伺服电机功率(Y/Z) Two-axis servo motor power (Y/Z) | kW | 3.3/2.3 |
两轴伺服电机扭矩(Y/Z) Torque of two-axis servo motor (Y/Z) | Nm | 10.5/7.3 |
Item | Unit | Specification |
Positioning accuracy implementation standard | mm | GB/T5228-2007 |
Positioning accuracy X-axis (with grating ruler) | mm | 0.004 Full stroke |
Positioning accuracy Y-axis (with grating ruler) | mm | 0.004 Full stroke |
Positioning accuracy Z-axis (with grating ruler) | mm | 0.003 Full stroke |
Repeated positioning accuracy X-axis (with grating ruler) | mm | 0.002 |
Repeated positioning accuracy Y-axis (with grating ruler) | mm | 0.002 |
Repeated positioning accuracy Z-axis (with grating ruler) | mm | 0.002 |
Total height of machine tool | mm | 2400 |
Covered area | mm2 | 2850*2950 |
Machine weight | T | 6 |
Air pressure | Kg/(cm)2 | 6 |
Electricity consumption of machine tools | KVA | 20 |