电机壳的加工策略主要依据：
- Design (with / without water coolant jacket) 设计（是否带水冷套）
- Volumes (lathes / machining centres) 产能 （车削 / 加工中心）
Low volumes:
vertical lathe (+ machining center) 小批量采用立车（+加工中心）
Medium volumes: vertical lathe + TRIFLEX 5x machining center 中等批量 采用立车 + Triflext 5x加工中心
High volumens: TRIFLEX 5X + TURMAT
大批量 采用 Triflex 5x + Turmat
混合电机定子外壳参考：
Machining in two (2) Operation. 两个工序：
• OP 10 by Turning machine 车削
• OP 20 by Milling machine type TRIFLEX 5X Triflex 5x 铣削
Machining process: 加工工艺
• OP 10:
Pre / Finish turning outside and inside contour (Ø > 200mm) 预、精车外侧和内侧轮廓(Ø > 200mm)
• OP 20:
Drilling and milling content 钻、铣
Finish ream inside Ø > 200mm 精铰内侧 Ø > 200mm)
咨询电话：135 2207 9385
Working Area DVT 400
加工区域
• Six (6) stations 6工位
• Turret heads 刀塔头
• 5 axis machine 5轴
• Standard machine 标准机
Machine Concept Design 加工概念
§ Simultanous 5-Axis Machining with five (5) single spindle 五轴联动加工
Parallel 5-Side Machining in one clamping / one set-up 一次装夹五面加工
Load- and unlaoding during machining 加工过程中上下料
High Flexibility and Productivity 高柔性、高效率
产品亮点：
˃ Simultaneous 5 – Axis Machining with five (5) spindles
五轴联动加工
˃ Load - / Unloading of parts and fixtures during machining
加工中同步上下料
˃ Highest availability (no motor spindle, no tool changer )
最大可行性（无电机主轴、无换刀）
˃ Free chipfall direct in chip conveyor, dry / MQL machining
排屑器，干式，MQL加工
˃ Compact design with short axis movements (box in box)
紧凑型设计带最小轴移动
˃ Fastest tool change > Chip – to Chip < 1.9 s
快速换刀 屑-屑小于1.9s
˃ Easy programming, operating and quick part change over
易于编程，操作，更换零部件
˃ Standardized modular 6-Station Rotary Transfer Machine
标准化模块，6工位转台式
˃ Each station with tool change – 8 spindle index turret head
每个工位都带换刀，8主轴分度刀塔
˃ Full integratetd standardized flexible automation system
集成式标准化柔性自动系统
˃ Quick change over and set-up with zero clamping fixtures
快速转换、零点装夹
˃ Simultaneous OP 10 & OP 20 machining in one (1) set- up
一次装夹同时完成OP10和OP20
˃ Full flexible 5- Axis Machining with five (5) single spindles
五个独立主轴，柔性化加工
˃ Easy programming, operating and quick part change over
易于编程，操作，更换零部件
Highest Quality
˃ Full compensated single spindle machining 单轴加工全补偿
˃ Optional temperature compensation 可选温度补偿
˃ Clear tracking of quality characteristics 质量监控
˃ All axis with absolute direct measuring system 绝对测量系统
˃ Rigid design with box in box units and closed frame 刚性设计
Less cost per part
˃ Highest availability ( +6% ) 最高可用性
˃ High productivity on small footprint ( -30% ) 占地小，产能大
˃ Lowest technology cost ( -80% - tool and fixtures ) 最低技术成本
柔性化五轴加工中心完成OP10， 装夹在粗加工完成； 预加工可在一次或两次操作中完成。
电机壳关键部分的精加工在TURMAT机器上进行。TURMAT机器专门为此类部件设计，通过立式定子轴加工。
轴承支架加工概念
Triflex 5X一次装夹完整加工
